Thanks. I wonder why do fluorescent lights run such a low voltage compared to neon? I don't think it's the neon gas itself cause it seems like when they use other gases in neon tubes, it's still in the thousands of volts. Maybe it's pressure?
It is the gas composition, pressure and tube shape (length and thickness).
I'm going to try to get some neon electrodes and a tube. I already have a vacuum pump and some gas. I never welded glass before, so it will be interesting. I want to try to make an actual light bulb with it.
I read neon lights are more efficient (maybe it's not true). A phospor coated neon running at super high voltage maybe is more efficient than fluorescent then.
First there is a big technical difference between a true Neon discharge and what the generic term "neon tubes" uses to be used for.
The true Neon tubes are practically always reddish in color, as that is what the Ne is radiating. These tubes then use to be clear.
The colorful gliwing tubes, which use to be white substance coated on the inside (assume the eventual outer surface paint removed) are practically all mercury fluorescent tubes, so the main radiating component in the plasma is Hg, generating UV which is then exciting the phosphor layer and that generates the final light.
Now when speaking about efficacy, low current density thin narrow tubes are indeed favorable design for high efficacy, but the signage business needs extra properties: Not that high brightness and instant, harmless (not imposing any extra wear) starting and simple connection of multiple tubes to a common power source and a long service life (in the 100khour ballpark). Plus it should be compatible with not that (chemically) clean and accurate hand manufacture of the final tubes (emission coating on hot cathodes is just extremely easy to poison), allowing reasonable storage time for the components (completed hot cathode assemblies have short shelf life, hot cathodes usually are sealed into the final product minutes after being made, while signage cathode assemblies are lying in a shelf for weeks or recently even years before being used for final tube making, yet still are able to yield the needed tube life).
That led to a cold cathode (no warmup time, no reactive chemicals, so easy to hand assemble with simple heat degassing cleaning), low current high voltage tubes. The low current is there essential to keep the cathode losses acceptable, as cold cathodes tend to have really high nonluminous voltage drop between the metal vs plasma (in the 100'sV, against about 10..15V for their hot, thermionic emission based counterparts).
And last thing the nature how the lamps need to be driven means the ballasts used to feed them use to have really high losses, compare to the ballasts for hot electrode lamps.
Even with the low current and high voltage, the efficacy is rather poor (in the lower 10's lm/W), compare to a standard (e.g. 36W; ~80 lm/W when including ballast losses) fluorescents. However the efficacy of the CCFL does stay even when scaling down the power as the efficacy of the hot electrode lamps does (heating power does not scale downthat much), so with power levels of 1..5W the CCFL could be more efficient (include the ballast losses; it retains its 30lm/W ballpark, but the hot electrode fluorescents fall bellow 20 lm/W at these power levels). Together with their thin tube format nature, this made them an ideal LCD backlight source (till LEDs).