It is not a mistake to have a bigger size arc tube in a blue lamp. Normally when making white lamps you want the arc tube loading to be as high as possible, to have the maximum vapour pressures of the metal halides and as a result a good efficacy and colour rendering. However with a coloured lamp, that is not always desirable. Indium bromide is generally used for the blue colour lamps, and if the vapour pressure becomes too high, its usual intense blue line is broadened out to include other wavelengths. Colour rendering improves of course, but the light also becomes whiter. To get a saturated blue colour, its not desirable to have such high indium pressure, and it's therefore customary to use a larger volume arc tube. Or to omit the usual heat reflective coatings from the arc tube ends etc.
You speak about your previous lamps becoming mercury-green in colour. Actually what kills blue metal halide lamps is diffusion of sodium and lithium from other lamp components, into the arc tube. The additional orange and red radiation from these impurities causes the saturation of the blue colour to decrease over time. The problem has been solved however, by just two manufacturers : BLV and Sylvania. Their blue lamps include a kind of "sodium getter", which is very successful in maintaining a strong, saturated blue colour light for a considerably longer time than ordinary blue lamps.
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