@rapidstart_12 Yes, I did look more into this. 4ft F25T12s have roughly the same voltage drop as F40T12s (~100V), so CWA characteristics almost certainly don't really play a role here.
Interesting to hear that residential ballasts underpower lamps, I would hope they would make up for that with extra cathode heating to ensure long life, but I doubt it. That definitely explains why they made the 25W version.
Since F34T12 lamps actually do have a lower voltage drop (~80V as opposed to ~100V), that causes their current to go up, loading the ballast more. But just like you said this increased ballast load is usually more noticeable in residential ballasts because the current increase is more pronounced with an HX (residential ballast) circuit than a CWA (commercial ballast) one, so more likely to cook a residential ballast than a commercial one, although of course both have cooking potential.
I did not know that special energy saving rated ballasts existed, I would assume that the 34W tubes were designed to be able to work
safely in any ballast, but I suppose that was not the case. Interesting.